Optimal Design of a Revised Double Sampling X ̅ Chart Based on Median Run Length
Abstract
In process control, it is very important to have a tool that is able to detect small shifts of a process mean. The revised double sampling chart is more effective than a standard Shewhart chart in detecting small to moderate shifts of a process mean. To optimize this type of chart, the average run length is widely used because of its simplicity and consistency. Nevertheless, the skewness of the run length distribution changes along with the process mean shift. Furthermore, its average is confusing and not necessarily a good representation of control chart performance. Because this distribution is highly right-skewed, especially when the shift is small, it is argued that its median provides a more intuitive and fair representation of the central tendency of the distribution. Based on an in-control median run length and average sample size, this paper investigates the behavior of control limit parameters to obtain the optimal parameters with a minimized out-of-control median run length. The parameters obtained were used to construct an example of this chart that was illustrated with real data.
Keywords: median run length, process mean shift, revised double sampling chart, run length distribution.
Full Text:
PDFReferences
MONTGOMERY D. C. Introduction to Statistical Quality Control. 7th ed. John Wiley & Sons, New York, 2013.
DAUDIN J. J. Double sampling X ̅ charts. Journal of Quality Technology, 1992, 24(2): 78–87. https://doi.org/10.1080/00224065.1992.12015231
IRIANTO D., & SHINOZAKI N. An Optimal Double Sampling X ̅ Control Chart. International Journal of Industrial Engineering: Theory, Applications, and Practice, 1998, 5(3): 226-234.
COSTA A. F. B. (X ) ̅charts with variable sample size. Journal of Quality Technology, 1994, 26(3): 155-163. https://doi.org/10.1080/00224065.1994.11979523
HE D., & GRIGORYAN A. Construction of double sampling s-control charts for agile manufacturing. Quality and Reliability Engineering International, 2002, 18(4): 343-355. https://doi.org/10.1002/qre.466
IRIANTO D. A Revised Double Sampling Control Chart. Proceedings of the 14th Asia Pacific Quality Organization International Conference, 2008.
GOLOSNOY V., & SCHMID W. EWMA control charts for monitoring optimal portfolio weights. Sequential Analysis, 2007, 26(2): 195–224. https://doi.org/10.1080/07474940701247099
DAS N. A comparison study of three non-parametric control charts to detect shift in location parameters. International Journal of Advanced Manufacturing Technology, 2009, 41: 799–807. https://doi.org/10.1007/s00170-008-1524-3
LEE M. H., & KHOO M. B. C. Optimal designs of multivariate synthetic |S| control chart based on median run length. Communications in Statistics - Theory and Methods, 2017, 46(6): 3034–3053. https://doi.org/10.1080/03610926.2015.1048884
TANG A., CASTAGLIOLA P., SUN J., and HU X. Optimal design of the adaptive EWMA chart for the mean based on median run length and expected median run length. Quality Technology & Quantitative Management, 2019, 16(4): 439–458. https://doi.org/10.1080/16843703.2018.1460908
MARAVELAKIS P. E., PANARETOS J., and PSARAKIS S. An examination of the robustness to non-normality of the EWMA control charts for the dispersion. Communications in Statistics – Simulation and Computation, 2005, 34(4): 1069–1079. https://doi.org/10.1080/03610910500308719
CHAKRABORTI S. Run length distribution and percentiles: The Shewhart X chart with unknown parameters. Quality Engineering, 2007, 19(2): 119-127. https://doi.org/10.1080/08982110701276653
TEOH W. L., KHOO M. B. C., CASTAGLIOLA P., and LEE, M. H. The exact run length distributionand design of the Shewhart chart with estimated parameters based on median run length. Communications in Statistics - Simulation and Computation, 2016, 45(6): 2081-2103. https://doi.org/10.1080/03610918.2014.889158
TEOH W. L., KHOO M. B. C., and TEH S. Y. Optimal Design of the Median Run Length Based Double Sampling X ̅ Chart for Minimizing the Average Sample Size. PLoS ONE, 2013, 8(7): e68580. https://doi.org/10.1371/journal.pone.0068580
TEOH W. L., KHOO M. B. C., CASTAGLIOLA P., and CHAKRABORTI S. Optimal Design of the Double Sampling X ̅ Chart with estimated parameters based on median run length. Computer & Industrial Engineering, 2014, 67: 104-115. https://doi.org/10.1016/j.cie.2013.11.001
TEOH W. L., CHONG J. K., KHOO M. B. C., and YEONG W.C. Optimal designs of the variable sample size X ̅ chart based on median run length and expected median run length. Quality and Reliability Engineering International, 2017, 33(1): 121–134. https://doi.org/10.1002/qre.1994
YOU H. W., KHOO M. B. C., CASTAGLIOLA P., and QU L. Optimal exponentially weighted moving average X ̅ charts with estimated parameters based on median run length and expected median run length. International Journal of Production Research, 2016, 54(17): 5073-5094. https://doi.org/10.1080/00207543.2016.1145820
QIAO Y. L., SUN J., CASTAGLIOLA P., and HU X. Optimal design of one-sided exponential EWMA charts based on median run length and expected median run length. Communications in Statistics - Theory and Methods, 2020. https://doi.org/10.1080/03610926.2020.1782937
GAN F.F. An optimal design of EWMA control charts based on median run length. Journal of Statistical Computation and Simulation, 1993, 45(3-4): 169-184. https://doi.org/10.1080/00949659308811479
GAN F. F. An optimal design of cumulative sum control chart based on median run length. Communications in Statistics – Simulation and Computation, 1994, 23(2): 485-503. https://doi.org/10.1080/03610919408813183
Refbacks
- There are currently no refbacks.